A smart propulsion system that combines advanced structural and hydrodynamic optimisation, additive manufacturing and real-time digital monitoring.
This unique geometry delivers fuel and emission savings as well as digital insights that support operational performance. This patented, lightweight propeller is enabled for additive manufacturing, revolutionising the fabrication and maintenance of the most fundamental ship component.
DEEP is designed to maintain peak performance (7-9% more efficient), in situ repair (reduced down time) and increase passenger comfort (reduced noise and vibration).
Furthermore. DEEP enables its users to reduce underwater radiated noise, which is beneficial to the marine environment.
Proprietary structural optimisation and additive manufacturing create hollow, thinner blades that are as strong but more efficient. DEEP is 25% lighter than current propellers and saves up to 30% material waste compared with conventional casting.
Embedded electronics provide real-time data on operational and structural conditions, enabling engine setting optimisation, cavitation control, reduced underwater noise radiation and condition-based maintenance.
Our manufacturing method unlocks near-net-shape production, improved manufacturing traceability and reduced defects and scrap. This manufacturing route supports structural integrity and repeatability, while shortening lead times compared with traditional processes.
DEEP is engineered for the next era of connected, low-carbon shipping, ready to meet future autonomy demands. It has a traceable digital record from design to installation — class-ready, audit-proof, and built for total quality assurance. Live data collected from the propeller during operation provides a full operations digital twin that can be used for fleet optimisation and regulatory compliance.